Project Nissan Truck Engine Rebuild

Stage 1

My brother Tim owns this 1993 Nissan Truck.
Our project was to rebuild the stock 4 cylinder
engine which was attached to an automatic
transmission.

The engine was pulled completely intact with
the intake and exhaust manifolds still attached
to the engine.

This stock 4-cylinder engine appears to have
seen better days, and was rusted and covered
with oil. The compression in cylinder 4 was
low and it was blowing some white smoke.

After we dug into the engine, and pulled the
head off, we got a good look at the pistons.
The cylinder walls and piston heads looked to
be in good shape.

The intake and exhaust valves looked used as
expected for a engine this old. The good news
is we had no cracks in the head, and the head
could be rebuild.

Many years of burnt oil has turned this valve
train black, but all the parts would be cleaned
and reinstalled.

We honed the cylinder walls ourself using a
hand drill and we replaced all the freeze
plugs with new brass plugs.

The engine block was not sent to the machine
shop. We cleaned the block, degreased it.
Then the block was lightly sanded and taped
for painting.

As the paint on the block dryed, we polished
the crankshaft and then got down to the dirty
work of installing the pistons, new oil rings,
rods, crankshaft, and new bearings.

The existing pistons were cleaned and installed
right back into the same cylinder they came out
of. As always we used alot of engine assembly
lube.

Stage 2